Factory OS Docs
Suppliers and purchasing

Approve and manage suppliers

Keep the approved supplier list current, record supplier documents, answer supplier problems with a SCAR, and score suppliers each year.

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Only an Approved or Conditional supplier can receive a purchase order. This page covers the supplier list, the supplier's paperwork, corrective action requests (SCARs) and evaluations. It is for Purchasing and QA. The default roles are Purchasing (Lim Wei Jie) and QA (Jason Wong, Grace Ooi).

What the supplier statuses mean

Open Purchasing > Suppliers to see the list.

StatusCan it receive a purchase order?What it means
ApprovedYesPassed its evaluation with a score of 85 or more.
ConditionalYes, under tightened inspectionScored 70 to 84. The order screen shows "{name} is conditional" and the note to follow.
KIVNoOn hold. The order screen says "{name} is KIV (on hold)".
DisqualifiedNoScored below 70, or the certificate has expired.

You cannot set Approved or Conditional by editing the supplier. An approved supplier evaluation sets it. A new supplier is added as KIV: the Add form shows the status locked, with the note that the supplier is on hold until a supplier evaluation approves it. See Score a supplier.

Each supplier row also shows three things that update by themselves:

  • Certificate reads Valid to {date}, Expires in {n} d (within 60 days) or Expired {date}.
  • Inspection level reads Normal, Tightened · {n} of last 5 rejected or Reduced · 10 accepted in a row. Incoming inspection follows this level.
  • Re-evaluation reads Due {date} or Overdue since {date}. A supplier overdue for re-evaluation cannot get a new purchase order approved.

The approved supplier list

Status, certificate validity and re-evaluation date for every supplier.

Suppliers list on desktop showing status chips, certificate validity and re-evaluation dates
  1. Filter or search the list by supplier name or status.
  2. Status chip: Approved, Conditional, KIV or Disqualified.
  3. Certificate validity and inspection level of each supplier.

Record supplier documents

Use this when a supplier sends a new certificate, a signed quality agreement or an outsourced process control. One person records it. A QA manager who is a different person verifies and signs it. Nothing applies until then.

Open Purchasing > Suppliers and open the supplier, for example ASL-052.

Choose Record supplier documents.

Fill only the fields that change: certificate, expiry, quality agreement, agreement reference and revision, outsourced process, and its validation or control reference.

In Evidence, enter the certificate number, agreement reference or audit report that supports the change. For example ISO 13485 certificate No. 4471.

Attach the certificate in Certificate file and the signed agreement in Quality agreement file. Both are optional, but they are the proof the QA manager checks. The files are stored on the supplier record, in its Attachments.

Choose Send for verification. The supplier now shows Waiting for the QA manager, with the files you attached.

The QA manager opens the same supplier and checks the evidence and the listed files. When nothing was attached, the banner and the dialog say "No file attached". Then choose Verify and sign and sign. The new values apply when the signature is accepted.

If you filed it by mistake, choose Withdraw. If the supplier's documents changed after you filed it, the banner says "The supplier's documents changed after this was recorded. Withdraw it and record it again." Choose Withdraw, then Record again.

A supplier record with a request waiting

The banner shows who recorded the change and who must verify it.

Supplier record ASL-052 on desktop with the documents banner and the Record supplier documents button
  1. Record supplier documents starts a change.
  2. The banner shows the request is waiting for a QA manager.
  3. Supplier details: status, certificate, agreement, outsourced process.

Answer a supplier problem with a SCAR

A SCAR (supplier corrective action request) asks the supplier to contain a problem, find the root cause and fix it. Open Purchasing > SCARs.

Issue to supplier Record supplier response Accept response · verify Reject response Close · effective Not effective · reissue Draft Issued Response received Verifying Closed
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%% title: SCAR status flow
flowchart LR
  A[Draft] -->|Issue to supplier| B[Issued]
  B -->|Record supplier response| C[Response received]
  C -->|Accept response · verify| D[Verifying]
  C -->|Reject response| B
  D -->|Close · effective| E[Closed]
  D -->|Not effective · reissue| B
StatusButtonsWho signs
DraftIssue to supplierThe person issuing. Describe the problem first.
IssuedRecord supplier responseAnyone in Purchasing. Needs containment, root cause and corrective action.
Response receivedAccept response · verify, Reject responseQA engineer (Jason Wong).
VerifyingClose · effective, Not effective · reissueClose · effective: QA manager (Grace Ooi). Not effective · reissue: QA engineer.
ClosedNone

Open the SCAR in Draft. Choose Issue to supplier and enter the Problem. The supplier has 14 days to answer.

When the supplier replies, choose Record supplier response. Enter Supplier containment, Root cause and Corrective action.

The QA engineer chooses Accept response · verify to start checking, or Reject response. A rejection needs Reason response rejected, and the supplier has 7 days to answer again.

The QA manager chooses Close · effective once three lots from that supplier were accepted since the response. If fewer than three arrived, enter Verification on following lots instead. If the fix did not work, the QA engineer chooses Not effective · reissue.

The SCAR register

Each SCAR shows its supplier, due date and status.

Supplier corrective actions list on desktop with status chips and due dates
  1. Search for a supplier or SCAR number.
  2. Status chip shows where the SCAR stands.
  3. Due date for the supplier's response.

Score a supplier

Each approved supplier is evaluated at least once a year. Open Purchasing > Evaluations and add an evaluation. Evaluation type is Periodic for a supplier that has delivered, or Initial for a new supplier with no receipts yet. The status flow is Draft, Scored, Approved.

Periodic evaluation

Nothing is typed. Calculate score counts what the system already holds for the supplier between Period from and Period to (blank is the 12 months up to today):

FigureCounted from
Lots receivedIncoming inspections of the supplier's lots that were decided, Accepted or Rejected, in the range. A lot still Pending or On hold is not counted yet.
Lots rejectedThose decided as Rejected.
On-time delivery %Posted goods receipts in the range that were received on or before the due date of their purchase order, out of the receipts whose order has a due date.
NCRs raisedNCRs raised for the supplier's incoming lots in the range. An NCR names no supplier, so it belongs to the supplier through the lot it was raised for.
SCARs open past dueThe supplier's SCARs that are Issued and past their due date today.
Certificate validThe supplier's certificate expiry in the supplier register: valid when an expiry is recorded and has not passed.

In Draft, set Period from and Period to if you want a range other than the last 12 months, then choose Calculate score. The record shows the figures and, under Scored from, where each one came from, with the numbers of the inspections and NCRs counted.

The score is half lot quality, three tenths on-time delivery, and two tenths a penalty of 15 per NCR and 30 per overdue SCAR. 85 or more is Approved. 70 to 84 is Conditional. Below 70, or without a valid certificate, is Disqualified.

A QA manager other than the person who scored it chooses Approve · update supplier and signs. For a Conditional result, enter the conditions first, for example tightened inspection.

A supplier with no decided lot in the range cannot be scored this way. Use an initial evaluation. To count a different range after scoring, choose Re-calculate; typed figures are never used.

Initial evaluation of a new supplier

A supplier with no receipts has no lots to count, so an initial evaluation is judged on documents, an audit and a sample. It has no score: the Outcome is the result.

  1. Choose Evaluation type Initial.
  2. Set Quality agreement signed, Supplier audit (Passed, Failed or Not done) and Sample / first lot (Accepted, Rejected or None). Whatever you claim needs its reference: Audit report ref. for an audit, Sample / first-lot ref. for a sample.
  3. Choose Calculate score. The certificate comes from the supplier register.
OutcomeWhen
DisqualifiedThe certificate is not valid, the audit Failed, or the sample was Rejected.
ApprovedThe certificate is valid, the quality agreement is signed, and the audit Passed or the sample was Accepted.
ConditionalAnything else: something is still missing. Enter the conditions at approval.

Approval is the same for both kinds: a QA manager other than the person who scored it signs. It updates the supplier's status and sets the next evaluation date: one year for Approved, six months for Conditional. Later evaluations of the supplier are periodic, scored from its receipts, inspections and NCRs.

If the system refuses

The messages for these tasks are listed in Purchasing refusals. Signature authority, reason and access refusals are explained in Signatures and refusals.

Next steps

Raise a purchase requisitionAsk Purchasing to buy something.

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